Overload Protection

Definition

Overload protection is a built-in safeguard in quality force measurement instruments. In mechanical dynamometers, it typically consists of a stop mechanism that limits spring deflection, preventing permanent set (deformation). In electronic instruments, it may include an electronic cutoff or mechanical overload bumper that protects the strain gauge element. Overload protection does not mean the instrument can be routinely operated above its rated capacity — it means a single accidental overload event will not destroy the unit. Dillon AP dynamometers incorporate overload protection as a standard design feature.

Frequently Asked Questions

Why Overload Protection Matters

In field use, shock loading can briefly exceed rated load by two to three times the steady-state force. Without overload protection, a single event can put a dynamometer out of calibration or destroy it entirely — turning a known-accurate measurement tool into an unreliable liability.

How Dynamic Measurement Uses It

DMS recommends instruments with appropriate overload protection for field applications — particularly power line tensioning, where dynamic loading is common. Their repair service also diagnoses and addresses overload damage when it occurs.

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