Dillon EDX EDxtreme Electronic Dynamometer 100T (220K)

The EDXtreme 100T is engineered for extreme-capacity force measurement applications requiring 220,000-pound capacity with laboratory-grade ±0.3% accuracy. Primary applications include major crane load testing, high-voltage transmission line installation (500kV+), offshore platform construction, bridge cable tensioning, heavy equipment rigging, multi-point lifting array coordination, and critical infrastructure projects where measurement precision directly impacts safety. The 100T model specifically targets applications where mechanical dynamometers lack sufficient accuracy and smaller electronic models lack adequate capacity.

The EDXtreme 100T delivers ±0.3% accuracy compared to ±0.5% for mechanical dynamometers—a 5x improvement in precision. This translates to ±220 lb uncertainty versus ±1,100 lb uncertainty at full capacity. For critical operations, this enhanced accuracy reduces measurement uncertainty, improves safety margins, and provides documentation-quality data for liability protection. The electronic load cell technology with digital signal processing eliminates mechanical friction, wear, and temperature-induced errors that affect mechanical pointer systems.

The EDXtreme series represents Dillon's flagship electronic dynamometers with premium features, while EDjunior models offer simplified electronic measurement for budget-conscious applications. Key EDXtreme advantages include: ±0.3% accuracy (vs. ±0.25% EDjunior), 1000Hz data capture rates (vs. 10Hz), 255 data logs with timestamps (vs. basic logging), IP68 submersion rating (vs. IP65), radio communication capability, BIT self-testing, and Communicator compatibility for multi-unit coordination. EDXtreme models also feature superior overload protection and extended battery life for demanding professional applications.

The EDXtreme 100T provides 400+ hours of continuous operation without backlight or radio communication activated. With backlight and radio active, expect 100-150 hours depending on usage patterns. The included smart charger provides full charging in 8-12 hours with automatic conditioning cycles to maximize battery life. Low-battery warnings appear 20-30 hours before shutdown, allowing planned charging cycles. The lithium-ion battery maintains performance across the full temperature range and provides reliable operation for multi-day projects without charging interruptions.

Yes, the EDXtreme series is specifically designed for coordinated multi-point operations using the Dillon Communicator handheld device. A single Communicator can monitor up to 50 EDXtreme dynamometers simultaneously, displaying individual readings, totalized loads, and alarm conditions in real-time. This capability is essential for coordinated lifting operations, load distribution analysis, and ensuring balanced loading across multiple attachment points. Radio communication range extends up to 1000 feet, enabling safe monitoring from remote locations during critical operations.

The EDXtreme 100T features a 5:1 minimum safety factor, meaning the load cell can withstand 1,100,000 lbs (5 x 220,000 lbs) before structural failure. The proof load rating of 110% (242,000 lbs) represents the maximum load that can be applied without permanent calibration shift. Intelligent overload protection provides visual and audible alarms at user-programmable thresholds, typically set at 90-95% of capacity. The system allows brief excursions to 150% capacity for proof testing while protecting against sustained overloads that could damage the sensor or compromise accuracy.

The EDXtreme stores up to 255 data logs with date/time stamps in internal memory. Data download occurs via USB or RS-232 connection using Dillon's software package (included). Export formats include CSV for Excel analysis, text files for custom applications, and proprietary formats for specialized analysis software. Each log contains timestamp, peak force, duration, and user-programmable data fields. The high-speed data capture (up to 1000Hz) enables detailed analysis of dynamic loading events, shock loads, and load distribution patterns for engineering analysis and documentation.

No, the EDXtreme 100T is not certified for explosive atmospheres (Class I, Division 1 or ATEX environments). The electronic components and battery system do not meet intrinsically safe requirements for hazardous locations. For explosive atmosphere applications, mechanical dynamometers like the Dillon AP series provide safe force measurement without electrical components. However, the EDXtreme can be used in non-classified areas of petrochemical facilities and offshore platforms where explosive atmosphere certification is not required.

Radio communication packages include the dynamometer-mounted radio module, handheld Communicator device, charging accessories, and operating software. The system operates on license-free frequencies with 1000-foot range in open areas (reduced range with obstructions). The Communicator displays real-time readings from multiple EDXtreme units, provides alarm management, and enables remote zeroing and taring operations. Optional features include data logging at the Communicator, custom alarm setpoints, and integration with project management software for automated documentation.

The EDXtreme programming menu allows configuration of custom units, scaling factors, and display preferences through the front panel interface or via computer connection. Common custom setups include percentage of working load limit (%WLL), tension in cables (converting force to line tension), and specialized engineering units for specific applications. Programming requires understanding of the relationship between measured force and desired display units. Factory programming services are available for complex custom applications or when certification of custom scaling is required for regulatory compliance.

The EDXtreme 100T's IP68 rating means it can be completely submerged in water without damage or performance degradation. The sealed enclosure protects all electronic components, and the load cell is designed for underwater operation. After submersion, ensure all connector seals are properly seated and drain any water from external surfaces. The unit will continue operating normally underwater or in heavy rain conditions. However, avoid pressure washing directly at connector seals, and inspect gaskets annually for wear or damage that could compromise waterproof integrity.

Industry standard calibration intervals are typically 12 months, though specific requirements vary by application and regulatory requirements. Critical applications may require 6-month intervals, while general industrial use may extend to 18 months based on usage patterns and environmental conditions. Factors affecting calibration frequency include: number of loading cycles, exposure to shock loads, environmental extremes, and accuracy requirements for specific applications. The EDXtreme's digital stability typically maintains accuracy longer than mechanical dynamometers, but annual calibration ensures continued precision and provides audit trail documentation.

Yes, Dynamic Measurement Systems provides emergency repair services for critical operations including storm restoration, offshore projects, and urgent construction deadlines. Emergency service includes: expedited shipping (overnight/2-day), priority queue processing, after-hours technical support, and temporary equipment loans when available. Emergency services carry premium pricing but ensure minimal downtime for revenue-critical operations. Our Houston facility stocks common repair parts and maintains certified reference standards for rapid turnaround on EDXtreme repairs and calibrations.

The EDXtreme 100T distinguishes itself through superior accuracy (±0.3% vs. ±0.25-0.5% typical), extended battery life (400+ hours vs. 8-12 hours typical), true IP68 submersion rating (vs. IP65 splash protection), high-speed data capture (1000Hz vs. 10Hz typical), and proven reliability in extreme environments. Dillon's 85+ year heritage in force measurement provides application expertise and global service support that newer manufacturers cannot match. The EDXtreme's modular design enables field repair and component replacement, while many competitive units require complete factory rebuild for major repairs.

Each EDXtreme includes a calibration sticker showing current certification date and next due date for easy tracking. The internal memory stores calibration date information, and user-programmable alarms can provide advance warning when calibration is approaching. Dynamic Measurement Systems provides calibration reminder services via email or phone call based on your preferred schedule. Many customers maintain calibration logs in their quality management systems, and we can provide electronic certificates and reminder services integrated with your existing maintenance management software

Send your EDXtreme to Dynamic Measurement Systems in Houston, Texas, for factory-authorized calibration and repair services. As a certified Dillon service center, we maintain proper reference standards, genuine parts inventory, and factory-trained technicians specifically for EDXtreme dynamometers. Our NIST-traceable calibration meets all industry standards, and we provide detailed certificates showing actual before/after readings with full uncertainty analysis. Shipping instructions, RMA procedures, and expedited service options are available by calling 281-405-0606 or emailing [email protected].